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Articulated Seahorse

  (work in progress blog) I want to tell my experience and story about the creation of MELS 3D LABS Articulated Seahorse. Of all the Articulated designs, this has a unique story and place among them all. Early 2024, i was researching for an articulation no other designer has ever made. It should be an interesting creature as well, my research led me to seahorse, a beautiful creation of nature.  THE SCULPTING My sculpting workflow evolved over the years,  a systematic, hence its time consuming but foolproof approach to perfection. Typically i sculpt 2-3 days straight, mostly skipping  breakfast as i get hyper obsessive. The sculpting path : Typically i could create a link and the body section, where then i can duplicate it, then scale it down and keep duplicating it up to the tail. That would save a lot of time and effort. But for the seahorse, This wasn’t the case. The body is curved, hence even after duplicating, each link has to be precisely sculpted to preserve th...
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Acid Bed Leveling. The Madness Continues



Acid bed leveling is an experimental technique developed by Mels3D for achieving a perfectly flat build plate in 3D printing. This innovative process uses acid etching to precisely remove material from the surface of the build plate, correcting any irregularities. 

 Key Points: 
1. Precision
The acid etching process allows for extremely fine adjustments, resulting in a highly accurate and uniform surface.

 2. Surface Quality
 This method can produce a smoother surface compared to traditional mechanical leveling methods, enhancing print adhesion.

 3. Durability
Plates leveled through acid etching tend to maintain their flatness longer, reducing the frequency of re-leveling. 

4. Material Compatibility
Typically used on metal build plates like aluminum or steel, which can endure the etching process.

 Process:

1.Preparation
 The build plate is cleaned thoroughly to eliminate any contaminants.
 
2. Etching
An acid solution is applied to dissolve high spots and create a level surface. 

3. Neutralization
The acid is neutralized and the plate is rinsed to remove residual chemicals. 

4. Final Cleaning
 The plate is dried and cleaned, ready for use in the 3D printer. This method, being in the experimental stage by Mels3D, holds promise for high-precision 3D printing applications where even minor deviations in build plate flatness can significantly impact print quality.
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