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WOODEN PRINTER BUILD & UPGRADES

The project started as a 1 meter Cartesian Cube. But for easy transportation around the house, I had to reduce the printer width to 83 cm from 1 meter.  Printer  details can be found below ; Max tested printing speed : 150mm/s Best results as of now : 75mm/s with 550 acceleration & 0.04 junction Deviation Printer dimensions : Length : 120 cm  Width : 83 cm Height : 83 cm  Current Print Dimension : 60 × 60 × 50 cm Print Dimension upgradable : 120*83*83 cm Endstops set to : 48x * 38y * 28z cm Firmware : Marlin 2.0.6.1 upgraded to 2.0.8.2 with SKR2 Steps per unit  A4988 (100, 100, 2600, 95)  DRV8825 (200, 200, 5200, 190) Iinear Advancement K = 0.22 Baud 250000 # printing Material (All metal) [PLA, ABS, Nylon, ASA, TPU etc] # 1.75mm filament # 100k ntc b 3950 Thermistor # 12v 40w heating cartridge # E3D V6 All Metal J-Head Hotend Extruder PID Tuning 195°c Kp : 41.88  Ki : 7.41 Kd : 59.18 185°c Kp : 42.65 Ki : 7.23 Kd : 62.90 # Fat Nema extreme Extrusio...
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360 Print-in-place Link

### Unlocking Potential: The Social Impact of 360 Links Design In a world where technology continually reshapes our lives, the 360 Links design stands out as a beacon of innovation with profound social impact. This design leverages the power of additive manufacturing to deliver not only technical prowess but also significant benefits for individuals and society. One particularly exciting application of this technology is in 3D-printed articulated toys that can be printed in place and have 360-degree movement capabilities. These toys exemplify the transformative potential of the 360 Links design, demonstrating its versatility and impact across various domains. Here’s how the design of the 360 Links translates into significant social relevance and benefits: #### 1. Empowering Innovation and Creativity - **DIY and Customization:** The 360 Links enable hobbyists and innovators to create complex, moving parts directly from a 3D printer. This capability foster...

Feels Good Man : That Happened. Went Viral!

                    Khaleej Times Feature Story                         Times of India Article                 Times of India Plus Feature An old news 🗞️ but what better ocassion than this to show case them for all of you to watch and read on this joyous 3rd Anniversary of Mels 3D LABS  Been holding back on posting the news, come on I was building things like crazy, skipping lots of meals. Not really proud of the pics that were taken for the news. The News was featured over 60+ media world wide, you can check mostly all of them down here :                             Mels 3D NewsRoom 3 years later,  Here we go. Got the Instgram Verified as a ...

Acid Bed Leveling. The Madness Continues

Acid bed leveling is an experimental technique developed by Mels3D for achieving a perfectly flat build plate in 3D printing. This innovative process uses acid etching to precisely remove material from the surface of the build plate, correcting any irregularities.   Key Points:  1. Precision The acid etching process allows for extremely fine adjustments, resulting in a highly accurate and uniform surface.  2. Surface Quality  This method can produce a smoother surface compared to traditional mechanical leveling methods, enhancing print adhesion.  3. Durability Plates leveled through acid etching tend to maintain their flatness longer, reducing the frequency of re-leveling.  4. Material Compatibility Typically used on metal build plates like aluminum or steel, which can endure the etching process.   Process: 1. Preparation  The build plate is cleaned thoroughly to eliminate any contaminants.   2....

Mels 3D top CAD Designs

Top Mels 3D LABS Designs

The Background Story : From a Homemade Music Studio to 3D printer RnD

Mel started DIY projects in 2018 with a Homemade Electric Guitar to kickstart Midnight Riptide, an online POP-ROCK-EDM band started by Mel and his internet friends. With 3 singles released worldwide, Mel wanted to step up into an instrumentalist from being a lyricist and composer. As high end instruments costs a fortune, Mel wanted to find an alternative which led him to start working on a Homemade Electric Guitar called Melocaster. Collecting reclaimed wood from old house and furniture and acquiring waste wood from nearby woodmill, Mel started building the 3D printer which was named as Meloprinter, later renamed to Melxlxtreme R1 which took more than 6 months of solid research to develop and upgrade. MEL THUNDER AMP The research on building homemade Amps lead Mel to develop a 100 watts Monster Amp called Mel Thunder Amp. 100% Designed by Mel, including the PCB, transformers, CAB, Preamp, Amp board, speaker protection, Power supply and the Mid Range speaker itself custom d...

3D Printed LED Bulbs

The idea was sparked as i was walking to the town, where i notice thrown away LED Bulbs polluting the grasslands. Later that day, Mels3D modified V020A2 Table lamp and made it into a prototype Bulb. The casing, Body is 3D printed with eco-friendle biodegradable PLA. RECYCLABILITY  The major disadvantage of the LED lights available in the market is that once it fails, its impossible to repair. Companies seal the body with strong adhesives and mount the PCB in a way that it cant be taken out without ripping off the wires. Hence the customers are forced to buy new. From a eco-friendly prespective, over time it creates a lot of E-Waste. An average household has about 10 LED, in which personally we had to replace or buy new 3 of them in the last 6 months. Over time the brightness of LED reduces, only if there was a way to replace those LEDs. The Bulbs we made consists of LED modules which can be replaced easily, solving the major problems mentioned above. LIGHT C...